Polystyrene: Non-abrasive, spherical in shape, non-toxic and dust free. A variety of levels of cross linked polymers are available in sizes as small as 100 microns. “Low in density but tough and wear resistance. Standard and Toughened Polystyrene beads can have a strong odor from free styrene but this can be eliminated with an alcohol wash. Also available in food grade, porous, toughened and narrow particle distributions. Density: 1.05 gm/cc. Bulk Density: 0.63 kg/l; 1.4 #/l; 2.3 kg/gal; 5 #/gal
PMMA: Non-abrasive, spherical in shape, non-toxic, no odor and dust free. Available in sizes under 150 microns. Not solvent resistant. No data on abrasion resistance. Density: 1.05 gm/cc. Bulk Density: 0.63 kg/l; 1.4 #/l; 2.3 kg/gal; 5 #/gal
Polyamide: Non-abrasive, cube or cylindrical shape, high chemical resistance, non-toxic, dust free. Smallest size available is 0.5mm x 0.5mm x 0.87mm diagonal. Also available in balls down to 2.0 mm and cylinders down to 0.5 mm. Density: 1.20 gm/cc. Bulk Density: 0.68 kg/l; 1.5 #/l; 2.5 kg/gal; 5.5 #/gal
Polycarbonate: High density, non-toxic, cylinder shape, dust free. Smallest size is 0.5mm x 0.71mm. Also availble in balls down to 2.0 mm. Density: 1.20 gm/cc. Bulk Density: 0.72 kg/l; 1.6 #/l; 2.6 kg/gal; 5.8 #/gal
Polyurethane: High density, non-toxic balls used for delumping, mixing and blending of powders. milling water based liquids and screen deblinding. Certain sizes are available with steel cores. Very long wearing and gentle on the mill. Smallest size is 3/16″. Density: 1.20 gm/cc. Bulk Density: 0.72 kg/l; 1.6 #/l; 2.6 kg/gal; 5.8 #/ga
PVC: High density, non-toxic balls good for delumping. Density: gm/cc. Bulk Density: kg/l; #/l; 2.6 kg/gal; 5.8 #/ga
Sand: This media is still used because of its low price but it can be costly in the long run. It is abrasive to the mill due to its irregular shape as it is more needle-like than spherical and the tips tend to break off. Waste disposal of this short term media can also be expensive. Alternative medias are glass and mullite. Density: 2.50 gm/cc. Bulk Density: 1.5 kg/l; 3.3 #/l; 5.5 kg/gal; 12 #/gal
Soda Lime Glass: This is the most popular glass sphere used for grinding media. Larger beads are molded. Some brands are produced from virgin glass while others are produced from recycled glass. Air inclusions also vary which can determine the life span of the bead as it determines the strength of the bead. This is an excellent bead for low viscosity material or low heat processes. Chinese glass contains small levels of lead and arsenic so beware. Density = 2.5 gm/cc. Bulk Density: 1.5 kg/l; 3.3 #/l.; 5.5 kg/gal; 12 #/gal. Color: Clear, can have a green or gray tint.
Low Alkali/Borosilicate Glass: There are several grades of borosilicate glass beads. This bead is used for low alkali applications as well as food and pharmaceutical. There is also a high crush strength bead which is more abrasion resistant than the soda lime glass. It is more expensive than the soda lime but the value is better. Density = 2.6 gm/cc. Bulk Density: 1.6 kg/l; 3.5 #/l.; 6.0 kg/gal; 13.3 #/gal. Color: Clear, can have a green tint.
Borosilicate glass (PYREX grade) is also available and is extremely expensive.
Molded Soda Lime Glass: This is the cleanest & clearest glass bead with a blue tint. This is the cleanest and clearest glass bead with a blue tint. Large sizes are available. This media has a very tight particle size distribution with the same specs as Soda Lime Glass.
Flint Pebble: A natural resource that is getting harder to find in its natural state. It is basically quartz having similar density to glass but harder with irregular shapes and surfaces. The benefit of the pebble is the aspect ratio thus giving it a lot of surface area for contact in the mill. They are still available but getting to be expensive. A good alternative is Steatite which is a produced ceramic. Density: 2.6 gm/cc. Bulk Density: 1.6 kg/l; 3.5 #/l; 6.0 kg/gal; 13.3 #/gal
Steatite: This media is a fused magnesium silicate composite made up of 62% SiO2. The minimum size is 6.0 mm available in satellite balls, cylinders and spheres. This is an excellent alternative to flint pebbles or large glass balls. It lasts longer than glass but has the same density. Density = 2.6 gm/cc. Bulk Density: 1.6 kg/l; 3.5 #/l; 6.0 kg/gal; 13.3 #/gal. Color: Off White
Mullite/45%-70%: This media is most often referred to as MULLITE with approximately 35% SiO2. It has the advantage of being higher in density than glass and lower density than other aluminas. Beads are available in several different alumina concentrations and densities, with or without bauxite. It is available in small beads, satellites and cylinders. It lasts longer than glass and is not as abrasive as other aluminas. Density: 3.25 gm/cc. Bulk Density: 1.74 kg/l; 3.8 #/l; 6.7 kg/gal; 14.5 #/gal. Color: Yellow to Black
Standard Alumina/85%-92%: This is still the most common range of alumina media used for particle size reduction in both powders and liquids. Beads are available as well as satellites and cylinders. Some sizes are available in both dry pressed and iso pressed. The beads can be abrasive. Density: 3.6 gm/cc. Bulk Density: 2.2 kg/l; 4.9 #/l; 8.2 kg/gal; 18 #/gal. Color: Matte White
Higher Density Alumina/93%-97%: Alumina media found in this range is generally imported and has a higher density so the liner hardness must be considered prior to using this. The 93% alumina bead is spherical and excellent for use in both liquids and powders. Available in Polished and Standard. Density: 3.7 gm/cc. Bulk Density: 2.3 kg/l; 5.1 #/l; 8.4 kg/gal; 18.5 #/gal. Color: Polished White
Higher Purity Alumina/98%-99.9%: Alumina with this higher purity is used in grinding materials which cannot tolerate contamination other than alumina. It can be dramatically more expensive and is also more brittle than other alumina formulations. It is available in spheres, satellites and cylinders. We have media’s with purity of 99.9999%. Density: 3.8 gm/cc. Bulk Density: 2.4 kg/l; 5.3 #/l; 8.6 kg/gal; 19 #/gal. Color: Matte White
Toughened Alumina: Bauxite, XMB, Toughened Alumina: This product has proven to be an excellent media in the medium density range. It is solid, white, round, has high fracture resistance. Sizes start at 0.6 mm and can be made up to 2″ in balls and cylinders. Density: 4.2 Bulk Density: 2.6 kg/liter. Color: Matte White
Zirconia Silicate: This is a popular, medium density, bead which is SINTERED. This bead has a hard outer crust and a soft inner core so it should be used in less aggressive types of small media mills. Sizes above 3.0 mm are not practical because of the inherent structure which weakens the bead and causes it to crack and break. This bead can be abrasive to the mill. Density: 4.0 gm/cc. Bulk Density: 2.45 kg/l; 5.3 #/l; 9.27 kg/gal; 20.4 #/gal. Color: Matte White
Zirconia Silica: This bead is also a popular medium density bead which looks almost identical to the Zirconia Silicate but they can NEVER be mixed. This bead is FUSED and is consistent from the crust to the core. It lasts longer than a sintered bead but should not be used in sizes above 2.0 mm because of the inherent air inclusions known as hollows in the bead. This bead can crack and break and cause abrasion problems in the mill. These beads are sold preconditioned. Density: 3.8 gm/cc. Bulk Density: 2.4 kg/l; 5.0#/l; 8.6 kg/gal; 19 #/gal. Color: Matte White
ZirSil-HD: This is a fused zirconia silica containing a higher amount of zirconia than the more common formulation. This bead has excellent performance and value. Density: 4.6 gm/cc. Bulk Density: 2.8 kg/l; 10.6 kg/gal; 23.3#/gal; 6.2 #/l. Color: Polished Gray
Magnesium Stabilized Zirconia Oxide: A very popular high density ceramic satellite or cylinder for all types of milling. While this form of the media is excellent, the bead is very poor in that it is abrasive to both the mill and itself. Density: 5.5 gm/cc. Bulk Density: 3.2 kg/l; 7.0 #/l; 11.8 kg/gal; 26 #/gal. Color: Yellow
Cerium Stabilized Zirconia Oxide: High density ceramic media. Very popular due to its durability and value pricing. The bead will not crack and break. The media is available in beads, satellites, cylinders and spheres. Density: 6.0/6.25 gm/cc. Bulk Density: 3.6/4.0 kg/l; 7.9/8.8 #/l; 12.7/15.1 kg/gal; 28/33 #/gal. Colors Brown and Black
Yttria Stabilized Zirconia Oxide: This is the highest, longest lasting and toughest high density media. This media is very hard and non-porous so that it will not break. It is non-porous thus cleaning easily. It is available in several grades. Beads, spheres and cylinders are available in a wide range of sizes. Density: 6.0 gm/cc. Bulk Density: 3.7 kg/l; 8.1 #/l; 14 kg/gal; 30.1 #/gal. Colors: Matte White/Polished White/Pearl White
Steel Shot: There are many sources for steel shot but all are not equal since much of the steel shot is used for shot peening. Make sure that the shot is designed as a grinding media or it could tear up the mill. Steel shot is one of the least expensive grinding medias with the benefit of high density and the availability of a wide range of sizes for small media. The more narrow size ranges of shot will last longer. Density: 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l; 17.8 kg/gal; 38 #/gal. Color: Black Polishes to Silver.
Standard: These are most commonly case hardened balls but can be found in through hardened. A case hardened ball can flatten as it wears. Density: 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l ; 17.8 kg/gal; 38 #/gal. Color: Silver
Short Headed: This is a very strong grinding ball, through hardened. It has flats on opposite sides. This ball is available in polished and unpolished. Density: 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l; 17.8 kg/gal; 38 #/gal. Color: Silver
52100 Chrome Alloy Balls: This is a through hardened chrome alloy steel ball. It is highly polished and mono-sized with a hardness of 63-65 Rockwell C. The pricing is reasonable for an almost ball bearing quality media. It is slow to rust and is a long last steel media. Density 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l ; 17.8 kg/gal; 38 #/gal. Color: Highly Polished Silver.
Stainless Steel Shot: This is similar to the steel shot but made from 300 series stainless steel. The shot is considerably softer than steel shot and work hardens making it brittle. It is relatively inexpensive but doesn’t last long. Flats are always present. Density 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l; 17.8 kg/gal; 38 #/gal. Color: Silver
Stainless Steel Cut Wire: This is cut wire which can then be used as cylinders or conditioned so that it is somewhat round in shape. It is available in various types of stainless. Density 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l; 17.8 kg/gal; 38 #/gal. Color: Silver
Stainless Steel Balls: Through hardened balls which are available in various types of stainless. These balls can be expensive but generally used when other types are not acceptable. Available in 300 and 400 series. 400 series is magnetic. Density 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l; 17.8 kg/gal; 38 #/gal. Color: Polished Silver
Stainless Steel Cylinders: Not typically a popular media but still available. Density 7.6 gm/cc. Bulk Density: 4.5 kg/l; 9.9 #/l; 17.8 kg/gal; 38 #/gal. Color: Polished Silver
Tungsten Carbide: This media continues to grow in interest due to its high density. Beads and satellites are available in limited sizes. The mills using this media must be built to handle the high density. Available with flats, bands, and spherical. Minimum order might be required.. Spheres are very expensive. Density: 15 gm/cc. Bulk Density: 8.2 kg/l; 18 #/l; 30 kg/gal; 66 #/gal. Color: Charcoal
Silicon Nitride: Very expensive. Available in beads and balls. Density: 3.4 gm/cc
Silicon Carbide: This is a low density ceramic available in limited sizes. The balls and satellites are usually custom made. Density: 3.21 gm/cc